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Showing posts with label OT security. Show all posts

Rewiring OT Security: AI Turns Data Overload into Smart Response

 

Artificial intelligence is fundamentally transforming operational technology (OT) security by shifting the focus from reactive alerts to actionable insights that strengthen industrial resilience and efficiency.

OT environments—such as those in manufacturing, energy, and utilities—were historically designed for reliability, not security. As they become interconnected with IT networks, they face a surge of cyber vulnerabilities and overwhelming alert volumes. Analysts often struggle to distinguish critical threats from noise, leading to alert fatigue and delayed responses.

AI’s role in contextual intelligence

The adoption of AI is helping bridge this gap. According to Radiflow’s CEO Ilan Barda, the key lies in teaching AI to understand industrial context—assessing the relevance and priority of alerts within specific environments. 

Radiflow’s new Radiflow360 platform, launched at the IT-SA Expo, integrates AI-powered asset discovery, risk assessment, and anomaly detection. By correlating local operational data with public threat intelligence, it enables focused incident management while cutting alert overload dramatically—improving resource efficiency by up to tenfold.

While AI enhances responsiveness, experts warn against overreliance. Barda highlights that AI “hallucinations” or inaccuracies from incomplete data still require human validation. 

Fujitsu’s product manager Hill reinforces this, noting that many organizations remain cautious about automation due to IT-OT communication gaps. Despite progress, widespread adoption of AI in OT security remains uneven; some firms use predictive tools, while others still react post-incident.

Double-edged nature of AI

AI’s dual nature poses both promise and peril. It boosts defenses through faster detection and automation but also enables adversaries to launch more precise attacks. Incomplete asset inventories further limit visibility—without knowing what devices exist, even the most advanced AI models operate with partial awareness. Experts agree that comprehensive visibility is foundational to AI success in OT.

Ultimately, the real evolution is philosophical: from detecting every alert to discerning what truly matters. AI is bridging the IT-OT divide, enabling analysts to interpret complex industrial signals and focus on risk-based priorities. The goal is not to replace human expertise but to amplify it—creating security ecosystems that are scalable, sustainable, and increasingly proactive.

Cybersecurity Threats Are Evolving: Seven Key OT Security Challenges

 

Cyberattacks are advancing rapidly, threatening businesses with QR code scams, deepfake fraud, malware, and evolving ransomware. However, strengthening cybersecurity measures can mitigate risks. Addressing these seven key OT security challenges is essential.

Insurance broker Howden reports that U.K. businesses lost $55 billion to cyberattacks in five years. Basic security measures could save $4.4 million over a decade, delivering a 25% ROI.

Experts at IDS-INDATA warn that outdated OT systems are prime hacker entry points, with 60% of breaches stemming from unpatched systems. Research across industries identifies seven major OT security challenges.

Seven Critical OT Security Challenges

1. Ransomware & AI-Driven Attacks
Ransomware-as-a-Service and AI-powered malware are escalating threats. “The speed at which attack methods evolve makes waiting to update your defences risky,” says Ryan Cooke, CISO at IDS-INDATA. Regular updates and advanced threat detection systems are vital.

2. Outdated Systems & Patch Gaps
Many industrial networks rely on legacy systems. “We know OT is a different environment from IT,” Cooke explains. Where patches aren’t feasible, alternative mitigation is necessary. Regular audits help address vulnerabilities.

3. Lack of OT Device Visibility
Limited visibility makes networks vulnerable. “Without visibility over your connected OT devices, it’s impossible to secure them,” says Cooke. Asset discovery tools help monitor unauthorized access.

4. Growing IoT Complexity
IoT expansion increases security risks. “As more IoT and smart devices are integrated into industrial networks, the complexity of securing them grows exponentially,” Cooke warns. Prioritizing high-risk devices is essential.

5. Financial & Operational Risks
Breaches can cause financial losses, production shutdowns, and life-threatening risks. “A breach in OT environments can cause financial loss, shut down entire production lines, or, in extreme cases, endanger lives,” Cooke states. A strong incident response plan is crucial.

6. Compliance with Evolving Regulations
Non-compliance with OT security regulations leads to financial penalties. Regular audits ensure adherence and minimize risks.

7. Human Error & Awareness Gaps
Misconfigured security settings remain a major vulnerability. “Investing in cybersecurity awareness training for your OT teams is critical,” Cooke advises. Security training and monitoring help prevent insider threats.

“Proactively addressing these points will help significantly reduce the risk of compromise, protect critical infrastructure, ensure compliance, and safeguard against potentially severe disruptions,” Cooke concluded. 

Moreover, cyberattacks will persist regardless, but proactively addressing these challenges significantly improves the chances of defending against them.